Toyota SAS: Forklift Safety You Can Trust

The threat of a tipover is a frightening thought for anyone operating a forklift. OSHA reports that 42% of all forklift fatalities are caused by tipovers. The areas in which forklifts are operated are oftentimes unpredictable and can force operators into difficult situations. Fortunately, the incredible engineers at Toyota developed a solution to help mitigate these problems and protect forklift drivers.

In 1999 Toyota introduced the System of Active Stability (SAS) and all 4-wheel Toyota forklifts have been equipped with SAS to this day. SAS is able to take over 3,000 readings per second to detect any unsafe operating conditions. If unsafe conditions are detected, the system then activates one of its two main features to improve the stability of the forklift.

The first of these features is the Active Control Rear Stabilizer System. This feature is able to quickly lock the rear axle of the forklift and in turn convert the lift’s triangular stability pattern into a rectangular pattern. This change reduces the risk of a lateral tipover and keeps the forklift as stable as possible.

 

latitudinal forklift tipover graphic

 

The second feature of SAS is the Active Mast Function Control System. This feature focuses on the longitudinal stability of the forklift and is able to detect the load weight and extended mast height. The system then deploys forward tilt control or rear-tilt control and reduces the tilt speed of the mast by half of its unrestricted speed. With the mast under control, the threat of a front or back tipover is greatly decreased.

 

Longitudinal forklift tipover graphic

 

Both of these features work in unison to keep the forklift at optimal stability. While SAS works to prevent lateral and longitudinal tipovers, Toyota also has plenty of other innovative safety features for other hazards in the workplace. Including devices such as welded overhead guards, operator restraint systems, manually operated horns, skid-resistant entry/exit steps, and operator assist grips. These safety devices along with proper training and maintenance will help to prevent a large number of accidents in your business.

Forklift safety features

SAS is unique to Toyota forklifts and is one of the reasons why Toyota continues to be a leader in material handling safety. The system requires very little maintenance and only needs a 30-second check after every 250 hours of use. At an average maintenance cost of $17 per year, if SAS was able to prevent just one tipover, it would pay for itself more than 1,000 times. SAS is an incredible feature that comes standard on all 4-wheel Toyota forklifts, and it will help keep you and your employees safe

Learn more about our 4-wheel forklifts at: https://sielift.com/new-industrial-equipment/toyota-forklift/ic-cushion-forklifts/mid-ic-cushion-forklifts/

You Can Never Be Too Safe – The Benefits of Safety Equipment.

When it comes to your business, safety should always be the number one priority. Safety is the key to creating and maintaining a productive and profitable working environment.

Under what’s known as the General Duty Clause of the Occupational Safety and Health Act (OSHA) employers are responsible for maintaining a work environment free from conditions that might cause death or injury. Employers whose workplace present dangerous conditions risk violating the General Duty Clause unless they take measures to lessen the danger. If that’s not scary enough, the National Institute for Occupational Safety and Health (NIOSH) reported there are 19,000 forklift/pedestrian incidents each year. On average, those incidents cost employers $38,000 in direct expenses and almost four times as much for indirect costs.

Southeast Industrial Equipment offers an affordable safety package complete with fire extinguishers, back-up alarms, and strobe lights. Together, these inexpensive additions are a great way to help reduce the chances of forklift accidents.

Fire Extinguishers

While OSHA does not require forklifts to be equipped with fire extinguishers, quick access to one can be the difference between life and death! Fire extinguishers are an especially wise option on LP-Gas forklifts operated in areas containing flammable liquids.

Back-up Alarms and Strobe Lights

Workers die every year from being backed over by vehicles. From 2005 -2010, forklifts ranked fourth in the number of these fatalities. Back-up alarms are one of the most valuable tools for preventing forklift injuries and fatalities. While some back-up alarms automatically adjust their volume to be greater than the ambient noise of the facility, workers can become immune to repetitive sounds. Some PPE dampens noise, further limiting the effectiveness of the alarm. This means back-up alarms are best used in conjunction with visual alarms, like strobe lights or blue lights.

Strobe lights on forklifts let everyone in the vicinity know that a truck is present. The flashing lights provide a visual warning system alerting employees of the whereabouts of the truck. In work environments where noise levels are elevated and back-up alarms might go unnoticed, lights provide an additional layer of protection to employees.

Blue Safety Lights

If you’re truly committed to safety, consider upgrading to the blue safety light. The blue light shines on the floor in front of or behind the truck, telling pedestrians not just where the truck is, but where it’s going. Most importantly, the blue light can be seen around corners and blind spots, drastically reducing potential for collisions.

“It is better to be safe than sorry.” It’s cliché because it’s true. When it comes to protecting your business and employees, you can never be too safe. Contact SIE today to discuss how we can help you protect your employees and your business.

9 Ways To Prepare Your Forklift For Summer

“Employers have a responsibility to protect their employees from the brutal summer heat, but protection also significantly impacts the bottom line, since productivity notoriously slows down during the summer,” says Terry Wickman, President of Keytroller.” Keeping your forklift operators safe from the summer heat ensures better productivity for tomorrow and years beyond.”  Not only does heat directly affect the employees working in it, but it can also affect the equipment they need to get the job done. Here are a few things to keep in mind as the summer temperatures continue to rise and how to prepare your material handling equipment.

Forklift Safety in the Summer HeatChances are you’ve heard of heat strokes and exhaustion from the sun, we as humans can experience but, do you know how the heat affects your forklifts and material handling equipment? As aforementioned, paying extra attention to your machinery can prevent a less productive workplace. If a piece of equipment isn’t working properly, due to heat, it can hurt the employees and customers and it is not likely that safety will be the first thing on an operator’s mind when maneuvering your facility. While keeping your application as cool as possible for your operators and associates, let’s start with the obvious ways to prevent equipment mishaps.

  • Overheating: Just as too much heat can cause internal issues with us; it can do the same with forklifts. Therefore, it is important to keep your cooling system, in an internal combustion forklift, in tip-top shape.
    • Be sure to keep coolant fluid levels up to, at least, the minimum level. Failure to do so could result in engine damage.
    • Regularly replace and replenish coolant liquids. The liquid deteriorates and the chemicals can cause further damage to the coolant system mechanisms.
    • Check the radiator for any damage. Cracked or malfunctioning radiators can cause the pressure to drop drastically which causes important coolant flow, overheating, and possible leaking. This depressurization can also cause damage to the transmission.
    • Check radiator hoses for cracks and tightness because heat enhances the effect of cracking and deterioration of rubber. If you notice a radiator hose is loose or cracked, replace it ASAP.
    • Internal Combustion Forklifts – regularly check filters and oil to ensure that your forklift is ready to operate in the heat.
    • Electric Forklifts – High temperatures of the summer cause concern for excess corrosion and low fluid levels. The extreme heat causes evaporation of the battery fluids which can lead to a decrease in the length of your forklift’s life. Avoid this by making sure that you have the correct level of water in the battery cells and that the PH is right for the battery.
  • Tires  As mentioned before, heat enhances the effects of cracking and deterioration in rubber.
    • Pneumatic tires – It is important to check the pressure in the tires, because when the heat raises so does the pressure in your tire. It’s never a bad idea to let a little bit of air out in the summer.
    • You should always check to make sure that your tires are properly inflated, no matter what season it is, especially in the summer. Doing all of these things should help prevent a blowout.
  • Maintenance – No one wants to lose time or money, so it is super important to be on top of your maintenance schedule during the summer.
    • Performing regular inspections and maintenance is key to preventing the majority of heat-related issues with your forklift and material handling equipment.

No matter the season, it is always important to inspect your forklift before beginning any job. Inspection can save everyone a lot of trouble. Remember to always make sure you’re ready for a safe shift so you can get your job done quickly and enjoy some fun in the sun!

Beat The Heat Summer Service Special

Electric Forklifts & Pallet Jacks – The Safe, Environmentally Friendly Way to Get The Job Done

Leading the materials handling industry in safety and “green” initiatives of the future are Toyota‘s Class I, II, & III electric forklifts and pallet jacks.

The commitment to safety and reducing their environmental footprint are two huge factors in why Toyota forklifts have been rated #1 for over thirteen years.

“Toyota is committed to environmental responsibility, and it’s a role we take very seriously. Beyond pushing the bounds of product innovation, one of Toyota’s goals is to support environmentally appropriate and socially beneficial initiatives contributing to a cleaner environment.”

Brett Wood, CEO, Toyota Material Handling North America

SAFE ENVIRONMENTALLY FRIENDLY TOYOTA FORKLIFT FOR EARTH DAY

When considering a forklift there are a number of key features that are most common in the decision making process. Safety, reliability, durability, productivity, cost, and ease of service to name a few. Toyota’s electric forklifts and pallet jacks are the leading lift trucks in these categories and most have little to ZERO emissions.

“The 8-Series signifies both Toyota’s leadership and innovation. It features an exclusive emission system that not only surpasses federal EPA emission standards, but also meets California’s more stringent emission standards. With the 8-Series, action speaks louder than words—Toyota has developed a product that not only substantially reduces the use of environmentally harmful substances in the manufacturing process, but also increases the amount of recyclable parts used.” – toyotaforklift.com

A top player in the 8-Series electric lift truck line is the Electric Walkie Pallet Jack. It’s the NEW GO TO in the materials handling industry for long loads in a horizontal application needing to get around in tight spaces and quickly. “We thought of everything with the new Electric Pallet Jack. A no-tools required, 3-piece cover combined with the standard electronic brake release and new battery pack improvements ensure that serviceability is a breeze. Increased run-time with the AC drive motor means you’ll get more work done between charges and increase your business’ productivity.”

Trinton Castetter , Product Support Specialist, Toyota Material Handling USA

Toyota Electric Walkie Pallet Jack

QUOTE BUTTON FINAL

Electric Pallet Jack Recommended Industries

Forklift Planned Maintenance – Preventing the Preventable

Reduce cost, downtime, & safety risks with our forklift planned maintenance programs performed by factory trained and certified technicians.

FORKLIFT PLANNED MAINTENANCE

Forklifts and material handling equipment are the heavy lifters of your facility. No matter the quality of the lift, there are items to be maintained on a regular basis to keep your operation running at full speed. Much like an automobile, lift trucks need their oil changed, tires checked, safety features monitored and more. Utilizing forklift planned maintenance and material handling planned maintenance programs are the most cost efficient ways to reduce downtime and increase productivity.

Some businesses rely on in-house service programs or other vendors to perform maintenance when it is needed. Our customers have partnered with SIE for years because they want one vendor for all of their materials handling needs – whether it be service, parts, rental, or purchasing equipment.

We have over 180 factory trained & certified technicians, a company-wide 3.5 hour avg. service response rate, centralized parts department stocked with over $2 million in OEM parts, and 10 local branches throughout the Southeast to serve our customers 24/7, 365 days a year.

Here are five more reasons for forklift planned maintenance programs from toyotaforklift.com .

  1. You reduce the cost of repair and equipment downtime when you catch problems early.
  2. You decrease the chance of costly workplace accidents by keeping your operators safe with regular forklift inspections.
  3. You get a better trade in value when you replace your forklift equipment.
  4. You pay one flat rate for labor, plus parts on a pre-selected interval of time (weekly, monthly, bi-monthly, etc.).
  5. You won’t need to spend money on onsite forklift mechanics.

 

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We have 10 locations with fully equipped shops in house and a team of technicians with stocked service vans ready to take your call. Reaching from Georgia, South Carolina, North Carolina, to Virginia.

LOCATIONS

North Carolina

Charlotte, NC Location – 12200 Steele Creek Road Charlotte, NC 28273  |  (704) 399-9700

Wilson, NC Location – 2145 Stantonsburg Road Wilson, NC 27893  |  (252) 291-4365

Raleigh, NC Location – 4720-100 Old Poole Road Raleigh, NC 27610  |  (919) 231-7735

South Carolina

Duncan, SC Location – 1750 East Main Street Duncan, SC 29334  |  (864) 848-9374

Florence, SC Location – 1800 North Cashua Drive Florence, SC 29501  |  (843) 629-0029

Charleston, SC Location – 9861 Highway 78 Ladson, SC 29456  |  (843) 552-4825

Columbia, SC Location – 400 Buckner Road Columbia, SC 29203  |  (803) 754-2119

Georgia

Savannah, SC Location – 512 Bourne Avenue Garden City, GA 31408  |  (912) 965-9191

Virginia

Richmond, VA Location – 5130 Commerce Road Richmond, VA 23234  |  (804) 714-0799

HAMPTON ROADS, VA LOCATION COMING SOON!

TOP 5 Forklift Safety Additions

Safety Additions to Forklift

The top 5 forklift safety additions to add to your lift truck are paramount in ensuring the safety of everyone in and around forklifts in your facility.

Southeast Industrial Equipment takes safety to another level for our customers by offering a centralized parts department with over $2 million in inventory ready to add the following 5 things we think you need added to your lift truck.

  • Toyota Genuine Blue LED Safety LightThe Toyota Genuine Blue LED Pedestrian Light is one that we recommend added to every lift truck we sell, lease, or rent to our customers because of the ease of installation and the low sale price. It is a low-cost item to add to any lift truck that will ensure the visibility of these pieces of equipment backing up out of an aisle, trailer, etc.

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  • Somewhat new to the market is the Red Zone Danger Area Safety Light. The red zone light projects a safe zone red line on the floor at your desired distance away from the lift to which pedestrians should not cross when in contact with a lift trucRed Zone Danger Lightk. It is clearly visible on any indoor floor surface and ensures the safe distance of individuals to prevent accidents while in use. The red zone danger area safety light is easily installed to lift trucks and plugs directly into the lift. It is installed on the overhead guard and can be placed on all four sides.

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  • Safety Warning LightsOSHA requirements for this safety accessory vary by application. The strobe light, or beacon, flashing light is only required by OSHA when pedestrians can see the light projected. For example, if you are operating your lift trucks outdoors during the daylight, there is no need for this part. Most, if not all indoor applications will require the lift truck to have a strobe light attached.

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  • back up alarmIn noisy to very loud environments a back up alarm may or may not be of use for a lift truck but in most applications it is very helpful to operators and pedestrians letting them know a lift truck is coming. Whether alerting pedestrians of the lift truck backing up out of an aisle or pulling out of a trailer, the back up alarm for lift trucks are one of the most popular features on our lift trucks.

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  • When operating a vehicle, what is the one thing that immediately comes to mind that you can use to loudly alert others of danger? Your horn, of course, which is why it would feel bare if an operator did not have the option to innately beep a horn when near pedestrians or other potential hazards. A number of Toyota forklift models have an optional rear assist grip which has an option to add an additional horn to. Any type of noise alert that can be administered to let oncoming traffic and pedestrians know that the lift truck is coming will reduce the risk of injury and accidents in the workplace.Rear Assist Grip with Horn

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WATCH THE VIDEO HERE!

Check out the optional safety package we offer on all of our used forklifts.

USED EQUIPMENTOptional Forklift Safety Package

In addition to our large inventory of used equipment for sale or lease, we have over 1,000 rental units available at competitive daily, weekly, or monthly rates.

Submit A Rental Request

 

National Forklift Safety Day

Safety is our top priority here at SIE and June is National Safety Month. We encourage our associates, operators and customers to practice safety at all times when in contact with material handling equipment. As part of National Safety Month the Industrial Truck Association sponsors National Forklift Safety Day annually on June 14th and Southeast Industrial Equipment believes that

A safe workplace starts with safety training.

SIE offers a full line of training options whether you need to keep in compliance with OSHA regulations, operator training, forklift safety training, on-site or in-house training and more. Southeast Industrial Equipment is showing support by offering our safety training class held on June 24th, 2016 from 9:00 AM to 12:00 PM. Our in-house classes are held throughout the year at our Charlotte branch location 12200 Steele Creek Road Charlotte, NC 28273 in the Southeast Industrial Equipment training room. This course offers a range of safety training opportunities from OSHA Compliance to Train-the-Trainer.  Contact us for more information and to book your spot today!

Toyota Material Handling Inc., U.S.A. has created a “Forklifts and Pedestrian Safety” guide to highlight common pedestrian hazards when dealing with material handling equipment.

For information about our safety training class and all other training opportunities, please contact us.

Call (866) 696-9125 to speak to one of our skilled Territory Support Managers.

E-mail us at contacts@sielift.com.

National Forklift Safety Day 2016

 

National Safety Month: https://www.nsc.org/act/events/Pages/national-safety-month.aspx?utm_medium=(none)&utm_source=(direct)&utm_campaign=NSM

Industrial Truck Association: https://www.indtrk.org/

Toyota Forklifts : https://www.toyotaforklift.com/