Toyota SAS: Forklift Safety You Can Trust

The threat of a tipover is a frightening thought for anyone operating a forklift. OSHA reports that 42% of all forklift fatalities are caused by tipovers. The areas in which forklifts are operated are oftentimes unpredictable and can force operators into difficult situations. Fortunately, the incredible engineers at Toyota developed a solution to help mitigate these problems and protect forklift drivers.

In 1999 Toyota introduced the System of Active Stability (SAS) and all 4-wheel Toyota forklifts have been equipped with SAS to this day. SAS is able to take over 3,000 readings per second to detect any unsafe operating conditions. If unsafe conditions are detected, the system then activates one of its two main features to improve the stability of the forklift.

The first of these features is the Active Control Rear Stabilizer System. This feature is able to quickly lock the rear axle of the forklift and in turn convert the lift’s triangular stability pattern into a rectangular pattern. This change reduces the risk of a lateral tipover and keeps the forklift as stable as possible.


latitudinal forklift tipover graphic


The second feature of SAS is the Active Mast Function Control System. This feature focuses on the longitudinal stability of the forklift and is able to detect the load weight and extended mast height. The system then deploys forward tilt control or rear-tilt control and reduces the tilt speed of the mast by half of its unrestricted speed. With the mast under control, the threat of a front or back tipover is greatly decreased.


Longitudinal forklift tipover graphic


Both of these features work in unison to keep the forklift at optimal stability. While SAS works to prevent lateral and longitudinal tipovers, Toyota also has plenty of other innovative safety features for other hazards in the workplace. Including devices such as welded overhead guards, operator restraint systems, manually operated horns, skid-resistant entry/exit steps, and operator assist grips. These safety devices along with proper training and maintenance will help to prevent a large number of accidents in your business.

Forklift safety features

SAS is unique to Toyota forklifts and is one of the reasons why Toyota continues to be a leader in material handling safety. The system requires very little maintenance and only needs a 30-second check after every 250 hours of use. At an average maintenance cost of $17 per year, if SAS was able to prevent just one tipover, it would pay for itself more than 1,000 times. SAS is an incredible feature that comes standard on all 4-wheel Toyota forklifts, and it will help keep you and your employees safe

Learn more about our 4-wheel forklifts at:

Forklift Tires: What You Need To Know And When They Should Be Replaced

Are you like most, wondering what type of tires you need for your forklift? What if you don’t know when to replace your forklift tires? These are critical factors that could save you and your company a great deal of time and money. In this blog we will cover the two main types of forklift tires and the wear and tear to look for.

Forklift tires come in three different varieties cushion, solid pneumatic and air-filled pneumatic. Cushion forklift tires are primarily used indoors or on smooth outdoor surfaces. These tires can puncture easily, therefore, they are not suited for rough terrain. Pneumatic forklift tires are similar to a car or truck tire when air-filled for more comfort. Solid pneumatic forklift tires are used in outdoor applications where debris can easily make your tire go flat. Both cushion and pneumatic tires are offered in treaded or smooth options, however, you need to be aware of the moisture around the operation in order to make an educated decision on what type of tire you will need for traction.

Worn forklift tires can cause more damage to your lift truck that you would think. The axle of your forklift is typically specific to what type of tire it should have. Forklifts do not have suspension systems so the tires absorb the weight of the truck and the load. Therefore, the more worn your tires are the more pressure is put on the axle of the forklift. In order to reduce the risk of axle and other damage to your lift trucks, tires must be part of the daily operator checklist for each unit before using them. “Did you know: after a tire has worn 40%, the forklift and the driver will absorb over 84% of the shock if it’s being run over a rough surface. The transmission has to work much harder to turn the tires the same amount of rotation, which can result in a breakdown.” – If an operator starts to see chunking, cracking, tearing and/or flat spots it is time to replace your forklift tires. Below is an example of tires that have worn down to the “safety line” that some forklift tires come with and an example of tire chunking.

Worn Forklift Tires

Replacing forklift tires can be very dangerous and should not be performed but anyone not properly trained to do so. If you are in need of tire replacement services, contact Southeast Industrial Equipment at any one of our 10 branch locations throughout South Carolina, North Carolina, Georgia or Virginia. See our forklift tire guide below for more details.

Forklift Tire Guide

Schedule your next forklift service with SIE. FORKLIFT SERVICE REQUEST

9 Ways To Prepare Your Forklift For Summer

“Employers have a responsibility to protect their employees from the brutal summer heat, but protection also significantly impacts the bottom line, since productivity notoriously slows down during the summer,” says Terry Wickman, President of Keytroller.” Keeping your forklift operators safe from the summer heat ensures better productivity for tomorrow and years beyond.”  Not only does heat directly affect the employees working in it, but it can also affect the equipment they need to get the job done. Here are a few things to keep in mind as the summer temperatures continue to rise and how to prepare your material handling equipment.

Forklift Safety in the Summer HeatChances are you’ve heard of heat strokes and exhaustion from the sun, we as humans can experience but, do you know how the heat affects your forklifts and material handling equipment? As aforementioned, paying extra attention to your machinery can prevent a less productive workplace. If a piece of equipment isn’t working properly, due to heat, it can hurt the employees and customers and it is not likely that safety will be the first thing on an operator’s mind when maneuvering your facility. While keeping your application as cool as possible for your operators and associates, let’s start with the obvious ways to prevent equipment mishaps.

  • Overheating: Just as too much heat can cause internal issues with us; it can do the same with forklifts. Therefore, it is important to keep your cooling system, in an internal combustion forklift, in tip-top shape.
    • Be sure to keep coolant fluid levels up to, at least, the minimum level. Failure to do so could result in engine damage.
    • Regularly replace and replenish coolant liquids. The liquid deteriorates and the chemicals can cause further damage to the coolant system mechanisms.
    • Check the radiator for any damage. Cracked or malfunctioning radiators can cause the pressure to drop drastically which causes important coolant flow, overheating, and possible leaking. This depressurization can also cause damage to the transmission.
    • Check radiator hoses for cracks and tightness because heat enhances the effect of cracking and deterioration of rubber. If you notice a radiator hose is loose or cracked, replace it ASAP.
    • Internal Combustion Forklifts – regularly check filters and oil to ensure that your forklift is ready to operate in the heat.
    • Electric Forklifts – High temperatures of the summer cause concern for excess corrosion and low fluid levels. The extreme heat causes evaporation of the battery fluids which can lead to a decrease in the length of your forklift’s life. Avoid this by making sure that you have the correct level of water in the battery cells and that the PH is right for the battery.
  • Tires  As mentioned before, heat enhances the effects of cracking and deterioration in rubber.
    • Pneumatic tires – It is important to check the pressure in the tires, because when the heat raises so does the pressure in your tire. It’s never a bad idea to let a little bit of air out in the summer.
    • You should always check to make sure that your tires are properly inflated, no matter what season it is, especially in the summer. Doing all of these things should help prevent a blowout.
  • Maintenance – No one wants to lose time or money, so it is super important to be on top of your maintenance schedule during the summer.
    • Performing regular inspections and maintenance is key to preventing the majority of heat-related issues with your forklift and material handling equipment.

No matter the season, it is always important to inspect your forklift before beginning any job. Inspection can save everyone a lot of trouble. Remember to always make sure you’re ready for a safe shift so you can get your job done quickly and enjoy some fun in the sun!

Beat The Heat Summer Service Special

Forklift Operator Holiday Gift Giving Guide – TMHNC

14 gift ideas bows

It’s the holiday season and if you are looking to find a gift for a forklift operator, look no further! Toyota Material Handling Northern California put together a fantastic list of “14 Great Gift Ideas for Forklift Operators” – Senior Vice President, Mark Andreas

This year Santa himself is riding a forklift Santa on a Forklift Ornamentto deliver gifts to everyone on the nice list! Why not buy a gift for your forklift operator / operators with these great ideas including our favorite : this “Star Wars” inspired t-shirt. forklift operator t-shirt

TMHNC has even given practical accessory options and more! If new equipment is on your associates’ wish list then you have come to the right place! Southeast Industrial Equipment has a “nice list” of new equipment in stock and ready to purchase/lease! Contact us today to take advantage!

From the SIE family to yours, Happy Holidays!